EN
EN
AR
BG
HR
CS
DA
NL
FI
FR
DE
IT
NO
PL
PT
RO
RU
ES
SV
IW
SR
SK
SL
TR
FA
BIOCHIP DC HDPE para sistemas de acuicultura de recirculación
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR media, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
Mareas Ideales para Lecciones
DC BIOCHIP FOR RAS AND WWTP
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of Medios de comunicación MBBR, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
DC BIOCHIP FOR RAS AND WWTP
El DC BIOCHIP es un portador de biopelícula de última generación, diseñado para optimizar los procesos biológicos en el tratamiento de agua y aguas residuales. Se utiliza principalmente en sistemas de Reactor de Biopelícula de Lecho Móvil (MBBR) y de Lodos Activados de Película Fija Integrada (IFAS), reconocidos por su eficiencia en diversas aplicaciones de tratamiento biológico. El principio fundamental del BioChip consiste en proporcionar una superficie amplia y protegida donde microorganismos especializados pueden establecerse y proliferar, formando una capa biológicamente activa conocida como biopelícula. Esta biopelícula degrada de forma natural los contaminantes presentes en las aguas residuales.
Una característica distintiva del diseño del BioChip es su "área de superficie activa protegida". Esta no es simplemente una medida de la superficie total, sino que se refiere específicamente al sistema de poros internos donde se asegura la colonización microbiana. Este diseño garantiza una mayor estabilidad microbiana y resiliencia frente a impactos mecánicos y fuerzas de cizallamiento, inherentes a los sistemas MBBR agitados. La robusta protección de la biomasa dentro de los poros del soporte minimiza el desprendimiento de biopelícula, lo que resulta en un rendimiento del tratamiento biológico más consistente y confiable. Esto contrasta con los soportes convencionales, donde la biopelícula puede ser más susceptible a ser arrastrada, lo que podría provocar inestabilidad del proceso. La estabilidad inherente que confiere este entorno protegido se traduce directamente en una reducción de los riesgos operativos y de los requisitos de mantenimiento, lo que contribuye a la eficiencia y confiabilidad general del sistema.
Does your project require suitable MBBR media?
Please provide details of your application, inlet and outlet water standards, and tank capacity. For aquaculture clients, please also provide the stocking density, volume of aquaculture water, feeding rate, daily feed intake and protein content. Decycle can recommend the most suitable MBBR media for your project.
Solicitud de cotizaciónKey Features of DC BIOCHIP MBBR Media
1. Ultra-High Specific Surface Area
With a specific surface area as high as 5,500 m²/m³, it provides more attachment space for microorganisms, thereby increasing the system’s effective biomass.
2. Stable Biofilm Formation
The flake-like structure promotes biofilm formation and retention, contributing to long-term, stable system operation.
3. High Mass Transfer Efficiency
Studies and biofilm mass transfer principles indicate that a biofilm thickness of around 0.5 mm is often considered an optimal range for effective oxygen and substrate transfer. At this thickness, oxygen and pollutants can penetrate into the biofilm more efficiently, helping microorganisms maintain high biological activity.
DC BIOCHIP provides excellent attachment surfaces on both sides of the carrier, allowing biofilm to grow within a more controlled and efficient thickness range. This helps oxygen and nutrients reach different biofilm layers, ensuring that microorganisms inside the biofilm remain active.
4. Excelente efecto de fluidización
The density of DC BIOCHIP before biofilm formation is 0.95±0.02 g/cm³, which is close to the density of water. Under aeration or water flow, the media remains well suspended and fluidized in the reaction tank and does not settle easily. Adequate fluidization enhances contact between the media, wastewater, dissolved oxygen, and microorganisms, thereby improving biological treatment efficiency and ensuring stable system operation.
5. New PE Material
Made from White Virgin PE, it is corrosion- and aging-resistant, making it suitable for long-term use in wastewater treatment and recirculating aquaculture systems.
6. Larga vida útil
With a service life of up to 15 years or more, it reduces replacement frequency and long-term maintenance costs.
7. Flexible Filling Rate
The filling rate ranges from 15% to 65% and can be flexibly designed according to different water qualities, treatment capacities, and project requirements.
8. Suitable for Nitrification and Ammonia-Nitrogen Removal
It provides an optimal attachment environment for nitrifying bacteria, making it suitable for ammonia-nitrogen control in municipal wastewater, industrial wastewater, and RAS aquaculture water.
9. Saves Tank Space
It increases microbial concentration within a limited tank volume, making it suitable for compact wastewater treatment systems and capacity expansion projects at existing wastewater treatment plants.
Especificaciones técnicas
| Parámetro | Especificación | Unidad | observaciones |
|---|---|---|---|
| Modelo | Biochip de CC | – | Geometría estándar de la industria |
| Material | Polietileno de Alta Densidad (HDPE) | – | Estabilizado a los rayos UV, apto para uso alimentario. |
| Color | complejo de salvador blanco | – | Estándar |
| Forma | Paraboloide redondo con anillo exterior protector | – | Flujo optimizado y protección de biopelícula |
| Diámetro (Ø) | 30 | mm | Medida nominal |
| Altura (H) | 1.1 | mm | – |
| Área superficial específica | >5500 m²/m³ | – | – |
| Densidad de medios individuales | 0.95±0.02 g/cm³ | g / cm³ | – |
| Temperatura de Funcionamiento | 5 - 60 | ° C | Adecuado para condiciones RAS |
| Tiempo de vida | > 15 | años | – |
Las aplicaciones típicas incluyen:
● Plantas de tratamiento de aguas residuales municipales
● Industrial wastewater treatment
● Tratamiento de lixiviados de vertederos
● Wastewater treatment in the oil refining, chemical, and food and beverage industries
● Wastewater treatment for hotels, resorts, and residential communities
● Wastewater treatment for schools, hospitals, and industrial parks
● Upgrades and expansions of existing wastewater treatment plants
● Recirculating aquaculture systems (RAS)
● Biological filters for fish farms
● Aquaculture of salmon, trout, tilapia, and shrimp
● Ammonia-nitrogen removal systems for fish hatcheries
Are you looking for an MBBR MEIDA supplier?
Decycle offers product model recommendations, bespoke manufacturing, packaging options and export services to importers, traders, wastewater treatment design firms and recirculating aquaculture system design firms.
Solicitud de cotizaciónPreguntas frecuentes
P: ¿Es usted una empresa comercial o fabricante?
R: Estamos fábrica.
Q: ¿Cuánto tiempo es el tiempo de entrega?
R: Generalmente, son 10-20 días si los productos están en stock. o son 30-45 días si los productos no están en stock, es de acuerdo a la cantidad.
Q: ¿proporciona muestras? es gratis o extra?
A: Sí, podemos ofrecer la muestra de forma gratuita, pero el comprador deberá pagar el costo de envío.
Q: ¿Cuál es su condiciones de pago?
A: T/TL/C.
MBBR MEDIA from Decycle
If you are looking for a reliable MBBR MEDIA manufacturer offering moulding support, customised packaging, and application-focused advice on models and usage quantities, Decycle is ready to assist you.
Please contact us to discuss your application, specific model requirements and quantity needs. We will help you develop a more competitive solution.
